nk

Engineering student based in Faridabad

I design mechanical solutions that bridge the gap between theoretical physics and practical utility.

Mechanical Engineering student with a focus on machine design and thermal systems. I enjoy the process of turning concepts into functioning hardware, whether through CAD modeling or hands-on fabrication. I am currently honing my skills to tackle real-world engineering challenges.

02

MAJOR PROJECTS

Hands-on academic builds that test design and efficiency.

CAD

TECHNICAL TOOLS

Proficient in SolidWorks, CATIA, AutoCAD, and ANSYS simulation suites.

B.Tech

ACADEMIC PROGRESS

Currently pursuing Mechanical Engineering at J.C. Bose University.

03

CERTIFICATIONS

Completed technical courses in air pollution and conservation geography.

My approach to projects involves a cycle of modeling, fabricating, and iterative testing. I believe that theoretical calculations are only the start of the design process.

When constraints are understood, the most efficient design path becomes clear.

I.

Modeling before building.

I use CAD tools like SolidWorks to validate designs virtually before spending time in the workshop. This saves resources and allows for rapid prototyping.

II.

Data drives the decision.

Whether using Arduino for sensor data acquisition or analyzing thermal conductivity, I rely on empirical results to guide my design iterations.

III.

Sustainability matters.

Engineering isn't just about functionality; it is about creating efficient, eco-friendly systems that last. My focus remains on efficiency and minimizing loss.

EV THERMAL MGMT · PCM COMPOSITES · 2024

Improving EV battery cooling through advanced material composites.

READ IT IN

~10 min

THE CHALLENGE

Thermal instability in batteries.

EV battery systems require efficient heat dissipation to maintain performance. Standard methods often fall short in high-demand conditions, leading to potential thermal gradients.

The goal was to investigate how integrating materials like carbon nanotubes could enhance the thermal properties of paraffin wax-based Phase Change Materials.

THE METHOD

Sensor-based performance evaluation.

I fabricated a test rig using a copper coil heat exchanger and Arduino-based temperature sensors to monitor real-time behavior under controlled conditions.

By comparing pure versus composite PCM, I analyzed melting points and heat transfer efficiency to determine the best composition for thermal management.

"

Nikhil’s dedication to understanding the underlying thermal physics of battery systems was evident throughout his research project.

— Dr. Nikhil Dev, Faculty Mentor

OUTCOME

Enhanced

Better thermal distribution

Turning 2D concepts into 3D models using SolidWorks, CATIA, and AutoCAD. I focus on geometric precision for fabrication.

Applying thermodynamics and heat transfer principles to solve real-world problems. I am comfortable with data acquisition and sensor integration.

Taking designs from the screen to the shop floor. I enjoy the hands-on assembly and troubleshooting that comes with building prototypes.

Always adding to my knowledge base through NPTEL courses, workshops, and extracurricular technical participation.

DESIGN & FABRICATION

Developed a gravity battery model. Used SolidWorks for CAD modeling and worked on gear ratio optimization to improve energy conversion.

MATERIAL SCIENCE

Researched PCM thermal management for batteries. Integrated materials like aluminum powder and CNTs to improve heat dissipation.

SYSTEMS MONITORING

Built an Arduino-based rig to monitor temperature behavior using DS18B20 sensors, ensuring precise thermal performance data.

MECHANICAL SYSTEMS

Applied Fourier’s Law of Heat Conduction and power transmission principles to deliver optimized experimental models.

"

Nikhil showed great diligence in designing the gravity-based generator. His approach to gear ratio optimization and mechanical design was highly methodical.

"

His experimental work on phase change materials for battery thermal management demonstrated a strong grasp of heat transfer analysis and sensor integration.

"

Nikhil is a disciplined student who balances theoretical understanding with hands-on fabrication skills very effectively.

I am currently seeking internships and entry-level mechanical engineering roles. Whether you have a project inquiry or want to discuss my background in machine design and thermal systems, feel free to reach out.

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